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Home/Cars/Toyota/Corolla/E140 (2006-2013)/how to resolve the P0138 code in my Toyota Corolla E140 (2006-2013)

how to resolve the P0138 code in my Toyota Corolla E140 (2006-2013)

Toyota Corolla E140 (2006-2013)

Error Codes
Severity: mediumDifficulty: mediumError Code: P01381-2 hours
3 min read
475 words

Problem Statement

Learn how to diagnose and fix P0138 high voltage from oxygen sensor in Toyota Corolla E140. Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0138
Affected Component
Exhaust System
Estimated Time
1-2 hours

Safety Warnings

  • ⚠Disconnect the battery before starting work on electrical systems.
  • ⚠Allow the exhaust system to cool before performing repairs to avoid burns.

Symptoms

  • •Check engine light illuminated
  • •Poor fuel economy
  • •Rough idle or stalling
  • •Increased emissions
  • •Possible decrease in engine performance

Diagnostic Steps

  1. 1Scan the vehicle's OBD-II system to confirm the P0138 code and check for any additional codes.
  2. 2Visually inspect the wiring and connectors related to the downstream oxygen sensor for damage or corrosion.
  3. 3Measure the voltage output of Bank 1 Sensor 2 using a multimeter to determine if it is consistently high (above 0.9V).
  4. 4Check the exhaust system for leaks that could affect sensor readings.
  5. 5Verify the proper operation of Bank 1 Sensor 1 (upstream oxygen sensor) to rule out upstream sensor issues affecting downstream readings.

Solution

Solution

1. Preparation

  • Tools Needed: OBD-II scanner, multimeter, socket set, torque wrench, and a vehicle lift or jack stands.
  • Safety Warning: Disconnect the battery before starting work on electrical systems.

2. Inspect and Repair Wiring

  • Inspect the wiring harness for Bank 1 Sensor 2. Look for frayed wires, corrosion, or loose connections.
  • If any damage is found, repair or replace the wiring as necessary.

3. Replace Oxygen Sensor

  • Tools Required: Oxygen sensor socket or wrench, anti-seize compound.
  • Remove the oxygen sensor from the exhaust pipe using the oxygen sensor socket.
  • Apply anti-seize compound to the threads of the new oxygen sensor.
  • Install the new oxygen sensor, ensuring it is tightened to the manufacturer’s specifications (typically around 30-40 lb-ft).

4. Clear Codes and Test Drive

  • Reconnect the battery and use the OBD-II scanner to clear the P0138 code from the system.
  • Start the vehicle and allow it to reach operating temperature.
  • Take the vehicle for a test drive to monitor for any reoccurrence of the check engine light.

Verification

After completing the repair, verify that the issue has been resolved:

  • ✓Test the affected component to ensure it functions correctly
  • ✓Check for any error codes or warning lights
  • ✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • •OBD-II scanner
  • •Multimeter
  • •Socket set
  • •Torque wrench
  • •Vehicle lift or jack stands

Parts Required

  • •New oxygen sensor (Bank 1 Sensor 2)

Additional Information

Error Code
P0138
Affected Component
Exhaust System
Estimated Time
1-2 hours
Difficulty
medium
Severity
medium
Tools Required
5 items
Parts Required
1 item

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