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Home/Cars/Toyota/Corolla/E170 (2013-2019)/how to fix P0420 code on Toyota Corolla E170 (2013-2019)

how to fix P0420 code on Toyota Corolla E170 (2013-2019)

Toyota Corolla E170 (2013-2019)

Severity: highDifficulty: mediumError Code: P04202-4 hours
4 min read
602 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix P0420 catalytic converter issues in Toyota Corolla E170 (2013-2019). Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect battery before working on electrical systems.
  • ⚠Allow the exhaust system to cool before handling components.

Symptoms

  • •Check engine light illuminated
  • •Decreased fuel economy
  • •Reduced engine performance or power
  • •Unusual exhaust smells (e.g., sulfur or rotten egg smell)
  • •Failed emissions test

Diagnostic Steps

  1. 1Scan the vehicle's onboard diagnostic system using an OBD-II scanner to confirm the P0420 code and check for any additional codes.
  2. 2Inspect the exhaust system for any visible leaks, especially before and after the catalytic converter.
  3. 3Check the oxygen sensors (upstream and downstream) for proper function and testing for correct voltage and response time.
  4. 4Inspect the catalytic converter for physical damage, clogging, or contamination.
  5. 5Measure the temperature before and after the catalytic converter using an IR thermometer to check for a significant temperature difference.
  6. 6Verify air-fuel mixture and ensure the engine is running optimally, as improper mixtures can affect catalytic converter performance.

Solution

Solution

1. Preparation

  • Gather tools and parts.
  • Disconnect the battery to prevent electrical issues.
  • Ensure the vehicle is on a flat surface and securely raised if working underneath.

Tools Required:

  • OBD-II scanner
  • Torque wrench
  • Socket set
  • IR thermometer
  • Multimeter
  • Safety glasses and gloves

2. Inspect and Replace Oxygen Sensors

  1. Remove the upstream oxygen sensor:
    • Locate the sensor on the exhaust manifold or downpipe.
    • Unplug the electrical connector.
    • Use a socket wrench to unscrew the sensor.
  2. Install the new upstream oxygen sensor:
    • Apply anti-seize compound to the threads of the new sensor.
    • Screw it into place and tighten it to the manufacturer's specified torque.
    • Reconnect the electrical connector.
  3. Repeat the process for the downstream oxygen sensor.

3. Inspect and Replace Catalytic Converter

  1. Remove the old catalytic converter:
    • Disconnect the exhaust pipes at both the inlet and outlet of the catalytic converter.
    • Remove any mounting bolts using a socket wrench.
    • Carefully take out the catalytic converter.
  2. Install the new catalytic converter:
    • Position the new catalytic converter in place.
    • Secure it with the mounting bolts and tighten to the specified torque.
    • Reconnect the exhaust pipes, ensuring a tight fit to avoid leaks.

4. Reset the Engine Control Module (ECM)

  1. Reconnect the battery:
    • Reconnect the negative terminal of the battery.
  2. Clear the diagnostic trouble codes:
    • Use the OBD-II scanner to clear the P0420 code from the ECM.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Torque wrench
  • Socket set
  • IR thermometer
  • Multimeter
  • Safety glasses and gloves

Parts Required

  • Upstream oxygen sensor
  • Downstream oxygen sensor
  • Catalytic converter

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

high

Tools

6 items

Parts

3 items

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