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Home/Cars/Toyota/Highlander/Third Generation (2014-2019)/how to fix P0420 code on my Toyota Highlander Third Generation (2014-2019)

how to fix P0420 code on my Toyota Highlander Third Generation (2014-2019)

Toyota Highlander Third Generation (2014-2019)

Severity: highDifficulty: mediumError Code: P04202-4 hours
3 min read
550 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix P0420 catalytic converter efficiency issue in Toyota Highlander 2014-2019. Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the engine to cool before working on the exhaust system.

Symptoms

  • •Check engine light illuminated
  • •Decreased fuel efficiency
  • •Rough engine idle
  • •Poor acceleration or loss of power
  • •Increased exhaust emissions
  • •Smell of sulfur or rotten eggs from exhaust

Diagnostic Steps

  1. 1Scan for error codes using an OBD-II scanner to confirm the P0420 code.
  2. 2Inspect the exhaust system for leaks, particularly before and after the catalytic converter.
  3. 3Check the oxygen sensors (both upstream and downstream) for proper operation and condition.
  4. 4Measure the voltage output of the upstream and downstream oxygen sensors using a multimeter.
  5. 5Inspect the catalytic converter visually for damage or blockage.
  6. 6Perform a smoke test to detect any vacuum leaks in the intake or exhaust systems.

Solution

Solution

1. Preparation

  • Gather necessary tools and parts.
  • Disconnect the negative battery terminal to prevent electrical shorts.
  • Allow the engine to cool if it has been running.

2. Inspect and Replace Oxygen Sensors

  1. Remove the upstream oxygen sensor:
    • Use an oxygen sensor socket to unscrew the sensor from the exhaust manifold.
    • Disconnect the electrical connector.
  2. Install the new upstream oxygen sensor:
    • Apply anti-seize compound to the threads of the new sensor (if applicable).
    • Install the new sensor by hand and tighten to manufacturer specifications (typically around 30 ft-lbs).
  3. Repeat the same process for the downstream oxygen sensor.

3. Inspect and Replace Catalytic Converter (if necessary)

  1. Remove the catalytic converter:
    • Unbolt the catalytic converter from the exhaust pipe and exhaust manifold using a socket set.
    • Carefully lower the catalytic converter from the vehicle.
  2. Install the new catalytic converter:
    • Position the new converter in place and bolt it to the exhaust system.
    • Ensure all connections are tight and secure.
  3. Reconnect any heat shields or brackets that were removed.

4. Verify Exhaust System Integrity

  • Inspect all joints and connections in the exhaust system for leaks.
  • Repair or replace any damaged components as necessary.

5. Reconnect the Battery and Clear Codes

  • Reconnect the negative battery terminal.
  • Use the OBD-II scanner to clear the P0420 code from the memory.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Oxygen sensor socket
  • Socket set
  • Torque wrench
  • Multimeter

Parts Required

  • Upstream oxygen sensor
  • Downstream oxygen sensor
  • Catalytic converter

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

high

Tools

5 items

Parts

3 items

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