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Home/Cars/Toyota/Highlander/Third Generation (2014-2019)/how to fix P0420 code on my Toyota Highlander Third Generation (2014-2019)

how to fix P0420 code on my Toyota Highlander Third Generation (2014-2019)

Toyota Highlander Third Generation (2014-2019)

Severity: mediumDifficulty: mediumError Code: P04202-4 hours
3 min read
516 words

Problem Statement

Learn how to diagnose and fix P0420 catalytic converter efficiency issues in Toyota Highlander 2014-2019. Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the engine to cool before working on the exhaust system to avoid burns.

Symptoms

  • •Check engine light illuminated
  • •Reduced engine performance or power
  • •Increased fuel consumption
  • •Failed emissions test
  • •Unusual exhaust odors (e.g., rotten egg smell)

Diagnostic Steps

  1. 1Scan for error codes using an OBD-II scanner to confirm P0420 and check for any additional codes.
  2. 2Inspect the exhaust system for any visible leaks or damage.
  3. 3Check the condition of the oxygen sensors (pre-cat and post-cat) using a multimeter.
  4. 4Measure the temperature difference between the inlet and outlet of the catalytic converter to assess its efficiency.
  5. 5Verify that the engine is running at the correct operating temperature and that the coolant is at the right level.
  6. 6Examine the air-fuel mixture for potential issues, such as a vacuum leak or fuel delivery problems.

Solution

Solution

1. Preparation

  • Gather necessary tools and parts.
  • Disconnect the vehicle battery to avoid electrical issues during repair.

2. Inspect and Replace Oxygen Sensors

  1. Locate the pre-catalytic and post-catalytic oxygen sensors.
  2. Use a socket wrench to remove the oxygen sensors.
  3. Inspect the sensors for damage or carbon buildup.
  4. If faulty, replace with new OEM or high-quality aftermarket sensors.
  5. Torque the new sensors to the manufacturer's specifications (typically around 30 ft-lbs).

3. Examine and Replace the Catalytic Converter (if necessary)

  1. Raise the vehicle and secure it on jack stands.
  2. Remove the heat shield if equipped, using a socket set.
  3. Unbolt the catalytic converter from the exhaust manifold and the exhaust pipe.
  4. Inspect the catalytic converter for signs of clogging or damage.
  5. If replacement is needed, install a new catalytic converter, ensuring it is compatible with the vehicle's emissions system.
  6. Torque the bolts to the specified values (usually around 25-35 ft-lbs).

4. Reconnect and Clear Codes

  1. Reconnect the battery terminals.
  2. Use the OBD-II scanner to clear the P0420 code.
  3. Start the engine and let it idle for a few minutes.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Socket set
  • Torque wrench
  • Multimeter
  • Screwdrivers
  • Jack and jack stands

Parts Required

  • Oxygen sensors (if faulty)
  • Catalytic converter (if damaged)

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

6 items

Parts

2 items

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