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Home/Cars/Toyota/Highlander/Third Generation (2014-2019)/how to fix the fuel pump issue in my Toyota Highlander Third Generation (2014-2019)

how to fix the fuel pump issue in my Toyota Highlander Third Generation (2014-2019)

Toyota Highlander Third Generation (2014-2019)

Severity: highDifficulty: medium2-4 hours
3 min read
500 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix fuel pump issues in Toyota Highlander (2014-2019). Step-by-step guide with symptoms, diagnostic steps, and repair instructions.

Component
Fuel System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the engine to cool before opening the fuel system to avoid burns.

Symptoms

  • •Check engine light illuminated
  • •Difficulty starting the engine
  • •Engine stalling or misfiring
  • •Low fuel pressure reading (if tested)
  • •Whining noise from the fuel tank
  • •Poor fuel economy

Diagnostic Steps

  1. 1Scan for error codes using an OBD-II scanner to identify any fuel pump-related codes.
  2. 2Check the fuel pump fuse and relay for continuity.
  3. 3Measure the fuel pressure at the fuel rail using a fuel pressure gauge.
  4. 4Inspect the fuel pump wiring harness for any damage or corrosion.
  5. 5Listen for the fuel pump operation when the ignition is turned on (should hear a buzzing sound).
  6. 6Check the fuel filter for clogs that may restrict fuel flow.

Solution

Solution

1. Preparation

  • Ensure the vehicle is parked on a level surface.
  • Disconnect the negative battery terminal to prevent electrical shock.
  • Relieve fuel system pressure by removing the fuel filler cap and using a fuel pressure relief tool.

2. Remove the Fuel Pump

  • Tools Required: Fuel line disconnect tool, socket set, torque wrench.
  • Remove the rear seat or access panel to reach the fuel pump assembly.
  • Disconnect the electrical connector from the fuel pump.
  • Loosen the retaining ring holding the fuel pump assembly in place using the appropriate tool.
  • Carefully lift the fuel pump assembly out of the tank, ensuring not to damage the fuel lines.

3. Inspect and Replace

  • Inspect the old fuel pump for wear or damage.
  • If necessary, replace the fuel pump with a new one.
    • Ensure the new pump is compatible with the Highlander’s specifications.
  • Reinstall the fuel pump assembly by reversing the removal steps.

4. Reconnect and Test

  • Reconnect the electrical connector to the fuel pump.
  • Secure the retaining ring and check for proper seating.
  • Reconnect the negative battery terminal.
  • Turn the ignition key to the ON position (without starting) to prime the fuel system and check for leaks.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Fuel line disconnect tool
  • Socket set
  • Torque wrench
  • Fuel pressure gauge

Parts Required

  • Replacement fuel pump
  • Fuel filter (if applicable)

Additional Information

Component

Fuel System

Repair Time

2-4 hours

Difficulty

medium

Severity

high

Tools

5 items

Parts

2 items

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