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Home/Cars/Toyota/Highlander/Third Generation (2014-2019)/how to fix the P0420 code on my Toyota Highlander Third Generation (2014-2019)?

how to fix the P0420 code on my Toyota Highlander Third Generation (2014-2019)?

Toyota Highlander Third Generation (2014-2019)

Severity: highDifficulty: mediumError Code: P04202-4 hours
3 min read
519 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix P0420 exhaust system issue in Toyota Highlander. Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical components.
  • ⚠Allow the engine to cool before inspecting the exhaust system.

Symptoms

  • •Check engine light illuminated
  • •Decreased fuel economy
  • •Rough idle
  • •Poor acceleration
  • •Failed emissions test

Diagnostic Steps

  1. 1Scan the vehicle's OBD-II system for error codes and confirm P0420.
  2. 2Inspect the exhaust system for visible leaks or damage, especially around the catalytic converter.
  3. 3Check the oxygen sensors (both upstream and downstream) for proper function and condition.
  4. 4Measure the voltage output from the upstream and downstream oxygen sensors with a multimeter.
  5. 5Inspect for any exhaust backpressure issues using a backpressure gauge.
  6. 6Confirm that there are no engine performance issues contributing to the code, such as misfires or fuel delivery problems.

Solution

Solution

1. Preparation

  • Gather necessary tools and parts.
  • Ensure the vehicle is parked on a level surface and the engine is cool.
  • Disconnect the negative battery terminal to prevent electrical shorts.

2. Inspect and Replace Oxygen Sensors

  • Tools Required: O2 sensor socket, wrench set, multimeter.
  • Sub-steps:
    1. Locate the upstream (pre-catalytic) and downstream (post-catalytic) oxygen sensors.
    2. Use an O2 sensor socket to remove both sensors from their respective locations.
    3. Inspect the sensors for signs of damage or contamination.
    4. Install new oxygen sensors, tightening them to the manufacturer's specifications (usually around 30 Nm).
    5. Reconnect the wiring harness.

3. Check and Replace the Catalytic Converter (if necessary)

  • Tools Required: Socket set, jack and jack stands.
  • Sub-steps:
    1. Raise the vehicle and secure it on jack stands.
    2. Inspect the catalytic converter for physical damage or excessive carbon buildup.
    3. If replacement is necessary, remove the exhaust system components connected to the catalytic converter.
    4. Install the new catalytic converter, ensuring proper alignment and securing it with the correct torque specifications (usually around 50 Nm).
    5. Reattach any exhaust hangers and components removed during replacement.

4. Clear Error Codes

  • Tools Required: OBD-II scanner.
  • Sub-steps:
    1. Reconnect the negative battery terminal.
    2. Use an OBD-II scanner to clear the P0420 code from the system.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • O2 sensor socket
  • Wrench set
  • Multimeter
  • Jack and jack stands

Parts Required

  • Upstream oxygen sensor
  • Downstream oxygen sensor
  • Catalytic converter (if needed)

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

high

Tools

5 items

Parts

3 items

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