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Home/Cars/Toyota/Highlander/Third Generation (2014-2019)/how to fix the P0420 code on my Toyota Highlander Third Generation (2014-2019)

how to fix the P0420 code on my Toyota Highlander Third Generation (2014-2019)

Toyota Highlander Third Generation (2014-2019)

Severity: mediumDifficulty: mediumError Code: P04202-4 hours
3 min read
572 words

Problem Statement

Learn how to diagnose and fix the P0420 exhaust system issue in Toyota Highlander (2014-2019). Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the engine to cool before working on exhaust components.
  • ⚠Use jack stands when lifting the vehicle for safety.

Symptoms

  • •Check engine light illuminated
  • •Decreased fuel efficiency
  • •Rough engine idle
  • •Failed emissions test
  • •Unusual exhaust odors (e.g., rotten egg smell)
  • •Loss of power during acceleration

Diagnostic Steps

  1. 1Scan the vehicle's computer using an OBD-II scanner to confirm the P0420 code and check for any additional codes.
  2. 2Inspect the exhaust system for leaks, cracks, or damage that may affect catalytic converter performance.
  3. 3Visually inspect the oxygen sensors (pre-cat and post-cat) for damage, corrosion, or improper installation.
  4. 4Measure the voltage output of the upstream and downstream oxygen sensors using a multimeter.
  5. 5Conduct a visual inspection of the catalytic converter for signs of physical damage or excessive carbon buildup.
  6. 6Check for proper fuel trim readings to ensure the engine is running within specifications.

Solution

Solution

1. Preparation

  • Gather necessary tools and parts.
  • Ensure the vehicle is on a level surface and securely lifted using jack stands.
  • Disconnect the vehicle battery to prevent any electrical issues during repairs.

2. Inspect and Replace Oxygen Sensors

  1. Locate the upstream (pre-catalytic converter) and downstream (post-catalytic converter) oxygen sensors.
  2. Using a wrench, carefully unscrew the old oxygen sensors from their respective positions.
    • Tools Required: Oxygen sensor socket, wrench
  3. Install the new oxygen sensors, ensuring they are tightened to the manufacturer's specifications (typically 30 Nm).
  4. Reconnect the electrical connectors to the new sensors.

3. Inspect and Replace Catalytic Converter (if necessary)

  1. If oxygen sensors are functioning properly, inspect the catalytic converter for blockage or damage.
  2. Remove the exhaust pipes connected to the catalytic converter using a socket set.
    • Tools Required: Socket set, penetrating oil (if bolts are rusted)
  3. Remove the old catalytic converter from the vehicle.
  4. Install the new catalytic converter, ensuring that all bolts are tightened to the manufacturer's torque specifications.
  5. Reattach the exhaust pipes securely.

4. Clear Error Codes

  1. Reconnect the battery.
  2. Use the OBD-II scanner to clear the P0420 code from the vehicle's computer.
  3. Start the engine and let it idle for a few minutes to ensure all systems reset.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Oxygen sensor socket
  • Wrench
  • Socket set
  • Multimeter

Parts Required

  • Upstream oxygen sensor
  • Downstream oxygen sensor
  • Catalytic converter (if defective)

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

5 items

Parts

3 items

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