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Home/Cars/Toyota/Highlander/Fourth Generation (2020-present)/why does my Toyota Highlander Fourth Generation (2020-present) braking system feel spongy and go to...

why does my Toyota Highlander Fourth Generation (2020-present) braking system feel spongy and go to...

Toyota Highlander Fourth Generation (2020-present)

Severity: criticalDifficulty: medium2-4 hours
3 min read
580 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix a spongy brake pedal in a 2020-2023 Toyota Highlander. Step-by-step guide with symptoms, diagnostic steps, and repair instructions.

Component
Brakes
Repair Time
2-4 hours

Safety Warnings

  • ⚠Always wear safety goggles and gloves when working with brake fluid.
  • ⚠Ensure the vehicle is securely lifted and supported on jack stands if working underneath.

Symptoms

  • •Spongy brake pedal feel
  • •Brake pedal travels closer to the floor than normal
  • •Reduced braking effectiveness
  • •Brake warning light illuminated on the dashboard
  • •Possible hissing noise when the brake pedal is pressed

Diagnostic Steps

  1. 1Inspect brake fluid level in the master cylinder reservoir.
  2. 2Check for any visible leaks in brake lines, hoses, or around brake calipers.
  3. 3Scan the vehicle for any error codes using an OBD-II scanner.
  4. 4Test the brake booster for proper operation by pumping the brake pedal with the engine off, then starting the engine to see if the pedal drops slightly.
  5. 5Assess the condition of brake pads and rotors for wear.
  6. 6Bleed the brake system to check for air in the lines.

Solution

Solution

1. Preparation

  • Gather tools: brake fluid, wrench set, brake bleeder kit, OBD-II scanner, and safety equipment (gloves, goggles).
  • Ensure the vehicle is parked on a level surface and secured with wheel chocks.

2. Check and Replace Brake Fluid

  • Sub-steps:
    1. Open the master cylinder reservoir cap.
    2. If the brake fluid is low, add the recommended type of brake fluid (DOT 3 or DOT 4 as specified in the owner's manual).
    3. If the fluid is contaminated or dark, proceed to flush the brake system.

3. Inspect and Repair Leaks

  • Sub-steps:
    1. Inspect all brake lines and hoses for signs of wear or leaks.
    2. If leaks are found, replace the affected hoses or lines.
    3. Check brake calipers for leaks; replace or rebuild if necessary.

4. Bleed the Brake System

  • Sub-steps:
    1. Start with the wheel farthest from the master cylinder (right rear), and use a brake bleeder kit.
    2. Have an assistant pump the brake pedal several times and hold it down.
    3. Open the bleeder valve on the brake caliper to allow fluid and air to escape, then close it before the assistant releases the pedal.
    4. Repeat this process for the left rear, right front, and left front, checking fluid levels in the master cylinder frequently.

5. Test and Replace Brake Components (if necessary)

  • Sub-steps:
    1. Inspect brake pads and rotors for wear; replace if pads are less than 3mm thick or if rotors are warped.
    2. If the brake booster is faulty (not allowing the pedal to feel firm), replace it as per the service manual.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Brake bleeder kit
  • Wrench set
  • Torque wrench
  • Fluid catch container

Parts Required

  • Brake fluid (DOT 3 or DOT 4)
  • Brake hoses or lines (if leaks are found)
  • Brake pads and rotors (if worn)

Additional Information

Component

Brakes

Repair Time

2-4 hours

Difficulty

medium

Severity

critical

Tools

5 items

Parts

3 items

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