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Home/Cars/Toyota/RAV4/Fourth Generation (2013-2018)/how to fix P0420 code in my Toyota RAV4 Fourth Generation (2013-2018)

how to fix P0420 code in my Toyota RAV4 Fourth Generation (2013-2018)

Toyota RAV4 Fourth Generation (2013-2018)

Severity: mediumDifficulty: mediumError Code: P04202-4 hours
3 min read
525 words

Problem Statement

Learn how to diagnose and fix P0420 exhaust system issues in Toyota RAV4 (2013-2018). Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the engine to cool before opening the exhaust system.

Symptoms

  • •Check engine light illuminated
  • •Decreased fuel efficiency
  • •Rough engine idle
  • •Failed emissions test
  • •Increased exhaust noise

Diagnostic Steps

  1. 1Scan for error codes using an OBD-II scanner to confirm the presence of the P0420 code.
  2. 2Inspect the exhaust system for any visible leaks, especially before and after the catalytic converter.
  3. 3Check the oxygen sensors (upstream and downstream) for proper function and any related codes.
  4. 4Measure the voltage output of the upstream and downstream oxygen sensors with a multimeter.
  5. 5Inspect the catalytic converter for physical damage or excessive carbon buildup.

Solution

Solution

1. Preparation

  • Gather tools and parts required.
  • Disconnect the negative battery terminal to prevent electrical shock.
  • Allow the engine to cool completely before starting work.

2. Inspect and Replace Oxygen Sensors

  • Tools Required: O2 sensor socket, ratchet, torque wrench.
  • Sub-steps:
    1. Locate the upstream and downstream oxygen sensors on the exhaust system.
    2. Use the O2 sensor socket to remove the upstream (pre-catalytic converter) oxygen sensor.
    3. Check the condition of the sensor; if it appears damaged or dirty, replace it with a new one.
    4. Repeat the process for the downstream (post-catalytic converter) oxygen sensor.
    5. Torque the new sensors to the manufacturer's specifications (usually around 30-40 lb-ft).

3. Inspect and Replace Catalytic Converter

  • Tools Required: Socket set, exhaust gasket, jack stands, torque wrench.
  • Sub-steps:
    1. Lift the vehicle using jack stands for access to the undercarriage.
    2. Disconnect the exhaust pipes from the catalytic converter using the socket set.
    3. Remove the catalytic converter mounting bolts and the exhaust gasket.
    4. Inspect the old catalytic converter for signs of blockage or damage.
    5. Install the new catalytic converter with a new exhaust gasket, and torque the bolts to the manufacturer's specifications.
    6. Reconnect the exhaust pipes ensuring a secure fit.

4. Clear Error Codes

  • Tools Required: OBD-II scanner.
  • Sub-steps:
    1. Reconnect the negative battery terminal.
    2. Use the OBD-II scanner to clear the P0420 code from the vehicle's computer.
    3. Start the engine and let it idle for a few minutes.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • O2 sensor socket
  • Ratchet
  • Torque wrench
  • Multimeter
  • Jack stands
  • Socket set

Parts Required

  • Upstream oxygen sensor
  • Downstream oxygen sensor
  • Catalytic converter
  • Exhaust gasket

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

7 items

Parts

4 items

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