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Home/Cars/Toyota/RAV4/Fifth Generation (2019-present)/why does my Toyota RAV4 make a popping noise when I hit bumps

why does my Toyota RAV4 make a popping noise when I hit bumps

Toyota RAV4 Fifth Generation (2019-present)

Severity: mediumDifficulty: medium2-4 hours
3 min read
503 words

Problem Statement

Learn how to diagnose and fix popping noise in Toyota RAV4 suspension. Step-by-step guide with diagnostic procedures and repair instructions.

Component
Suspension
Repair Time
2-4 hours

Safety Warnings

  • ⚠Ensure the vehicle is securely supported on jack stands before working underneath.
  • ⚠Wear safety glasses to protect your eyes from debris.

Symptoms

  • •Popping or clunking noise when hitting bumps
  • •Noise may vary with speed or load changes
  • •Possible vibration felt through the steering wheel
  • •Decreased ride comfort or handling
  • •Visible wear or damage to suspension components

Diagnostic Steps

  1. 1Inspect the suspension components visually for signs of wear or damage, including struts, shocks, and bushings.
  2. 2Check for loose or damaged mounting bolts on the suspension system.
  3. 3Perform a bounce test on each corner of the vehicle to observe the strut/shock performance.
  4. 4Examine the sway bar links and bushings for wear or looseness.
  5. 5Inspect the control arms and ball joints for excessive play or wear.
  6. 6Listen for noise while having a helper bounce the vehicle to isolate the source.

Solution

Solution

1. Preparation

  • Gather tools and parts required for the repair.
  • Ensure the vehicle is parked on a flat surface and the parking brake is engaged.
  • Disconnect the battery if working on electrical components.

2. Raise Vehicle

  • Use a jack to lift the vehicle and secure it with jack stands on a solid part of the frame.
  • Remove the wheels to gain access to the suspension components.

3. Inspect and Replace Components

  • Struts/Shocks:

    • Remove the top mounting bolts and lower bolts of the strut/shock.
    • Replace with new struts/shocks, ensuring proper torque specifications (typically 30-50 ft-lbs for top mounts and 70-80 ft-lbs for lower bolts).
  • Sway Bar Links:

    • Disconnect the sway bar links by removing the nuts using a socket.
    • Replace with new links, ensuring they are securely tightened.
  • Bushings:

    • Remove any worn bushings from the control arms and sway bar.
    • Install new bushings, following manufacturer specifications for installation and torque.

4. Reassemble

  • Reinstall the wheels and lower the vehicle back to the ground.
  • Tighten lug nuts to the manufacturer’s specified torque (typically 75-85 ft-lbs).

5. Final Checks

  • Reconnect the battery (if disconnected).
  • Perform a visual inspection to ensure all components are secure and correctly installed.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • Socket set
  • Torque wrench
  • Jack and jack stands
  • Pliers
  • Screwdrivers

Parts Required

  • Struts/shocks (if worn)
  • Sway bar links
  • Suspension bushings (if needed)

Additional Information

Component

Suspension

Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

5 items

Parts

3 items

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