how to fix exhaust leaks in Volkswagen Golf MK7 (2015-2019)

Solution

1. Preparation

• Gather tools and parts required for the repair.
• Ensure the vehicle is parked on a level surface and the engine is cool.
• Disconnect the battery to avoid electrical issues.

2. Raise the Vehicle

• Tools Required: Jack and jack stands
• Lift the vehicle using a jack and support securely with jack stands.
• Ensure the vehicle is stable before proceeding with any work underneath.

3. Locate the Leak

• Inspect the entire exhaust system, focusing on welds, joints, and gaskets.
• Use a flashlight for better visibility of hard-to-reach areas.

4. Repair the Leak

a. For Small Cracks or Holes

• Tools Required: Exhaust repair tape or sealant, wire brush
• Clean the area around the leak with a wire brush to remove rust and debris.
• Apply exhaust repair tape or sealant over the crack or hole, ensuring it adheres well.

b. For Gaskets or Flange Issues

• Tools Required: Socket set, torque wrench
• Remove the bolts securing the affected flange or gasket.
• Replace the old gasket with a new one, ensuring it is properly seated.
• Reinstall and torque the bolts to the manufacturer's specifications.

5. Reassemble

• Reattach any components removed during the inspection and repair process.
• Lower the vehicle safely and reconnect the battery.