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Home/Cars/Volkswagen/Golf/MK7 (2015-2019)/why is my Volkswagen Golf MK6 (2009-2014) showing a P0455 code?

why is my Volkswagen Golf MK6 (2009-2014) showing a P0455 code?

Volkswagen Golf MK7 (2015-2019)

Severity: mediumDifficulty: mediumError Code: P04552-4 hours
3 min read
493 words

Problem Statement

Learn how to diagnose and fix P0455 code indicating a large leak in the EVAP system for Volkswagen Golf MK6. Step-by-step guide included.

Error Code
P0455
Component
Fuel System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the engine to cool before inspecting components related to the fuel system.

Symptoms

  • •Check engine light illuminated
  • •Failed emissions test
  • •Fuel odor near the vehicle
  • •Poor fuel economy
  • •Increased engine noise during operation

Diagnostic Steps

  1. 1Scan the vehicle's OBD-II system to confirm the P0455 code and check for any other related codes.
  2. 2Inspect the gas cap for proper sealing and condition; replace if damaged or missing.
  3. 3Visually check all EVAP hoses and connections for signs of cracks, wear, or disconnections.
  4. 4Use a smoke machine to test the EVAP system for leaks.
  5. 5Inspect the EVAP canister for damage or blockage.
  6. 6Check the purge valve and vent valve operation with a multimeter.

Solution

Solution

1. Preparation

  • Gather all necessary tools and parts.
  • Ensure the vehicle is on a flat surface and engage the parking brake.
  • Disconnect the battery to prevent electrical shorts.

2. Gas Cap Inspection and Replacement

  • Remove the gas cap.
    • Inspect for cracks or a damaged seal; replace if necessary.
    • Ensure the replacement gas cap is the correct part for the MK6 Golf.

3. Inspect and Repair EVAP Hoses

  • Locate the EVAP hoses connected to the fuel tank, canister, and engine.
  • Disconnect each hose and visually inspect for cracks or wear.
  • Replace any damaged hoses with OEM parts.
  • Reattach all hoses securely.

4. Smoke Test for Leak Detection

  • Connect a smoke machine to the EVAP system through the fuel filler neck or other ports.
  • Observe for smoke escaping from any cracks or loose connections.
  • Seal any identified leaks and repair or replace affected components as necessary.

5. Purge Valve and Vent Valve Testing

  • Locate the purge valve and vent valve.
  • Disconnect the electrical connectors and test each valve with a multimeter for continuity.
  • Replace any faulty valves with OEM replacements.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Smoke machine
  • Multimeter
  • Socket set
  • Torque wrench

Parts Required

  • New gas cap (if necessary)
  • EVAP hoses (if damaged)
  • Purge valve (if faulty)
  • Vent valve (if faulty)

Additional Information

Error CodeP0455
Component

Fuel System

Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

5 items

Parts

4 items

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