why does my Volkswagen Golf MK5 (2004-2008) transmission fluid smell burnt?

Solution

1. Preparation

• Gather necessary tools and parts.
• Ensure the vehicle is parked on a level surface and the engine is cool.
• Disconnect the battery to prevent electrical issues during the repair.

2. Drain the Old Transmission Fluid

• Locate the transmission pan beneath the vehicle.
• Position a drain pan underneath the transmission pan.
• Remove the pan bolts using a socket set and carefully lower the pan to avoid spillage.
• Allow the old fluid to completely drain into the pan.

3. Replace the Transmission Filter

• Remove the old transmission filter (if equipped) by unscrewing it or unclipping it, depending on the design.
• Clean the filter mounting area to remove any debris.
• Install the new transmission filter, ensuring it is seated properly.

4. Clean and Reinstall the Transmission Pan

• Thoroughly clean the transmission pan and remove the old gasket material.
• Inspect the pan for damage and replace if necessary.
• Apply a new gasket or RTV sealant as specified by the manufacturer.
• Reinstall the transmission pan and torque the bolts to the manufacturer’s specifications (typically around 8-10 Nm or as per service manual).

5. Add New Transmission Fluid

• Use the manufacturer-recommended transmission fluid (check owner’s manual for specifications).
• Pour the new fluid into the transmission through the dipstick tube or designated fill port.
• Start the engine and cycle through the gears to circulate the new fluid.

6. Check Fluid Level

• After running the engine, recheck the transmission fluid level using the dipstick.
• Add fluid as necessary to reach the correct level.
• Reconnect the battery.